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S4 Ep170: Warehouse Safety Tips | Episode 170 | Why Is A Workstation Check Important For Lean Manufacturing?

Author
Wes Wyatt
Published
Wed 15 Mar 2023
Episode Link
https://audioboom.com/channels/5013934-safety-stripes-by-mighty-line-floor-tape-the-best-workplace-safety-podcast-talking-nfpa-ehs

Why Is A Workstation Check Important For Lean Manufacturing?

On today's podcast, we'll be talking about why workstation checks are important for Lean Manufacturing.

So - stay tuned.

You can find the show notes to each episode, links to the information mentioned on the podcast, the social media platforms we're on, and anything else related to the podcast at WarehouseSafetyTips.com.

If you're a seasoned Podcast Listener, this podcast will be different from most you listen to.  It's based on exactly what the name implies - Warehouse Safety Tips.  And since the people in that industry are busy - we know time is money so each episode will be as short and to the point as possible.

And now that all that is out of the way - let's get to the Podcast!

Why Is A Workstation Check Important For Lean Manufacturing?

A workstation check is an important part of lean manufacturing because it reduces waste, streamlines processes, and enhances safety - which you KNOW we're all about.

  • Reducing Waste: By identifying the causes of waste in your warehouse and taking steps to eliminate them, you can reduce costs while improving productivity. For example, if a worker spends too much time walking from one area of their workspace to another because tools or materials are spread out across several different locations on the floor (which is often referred to as "motion"), then this could be considered a form of wasted motion that should be addressed during a workstation check.


And if you need a refresher on it - Lean manufacturing is a systematic approach to reducing waste, improving productivity, and quality control. It focuses on eliminating activities that do not add value for customers. This can be done by reducing inventory levels, minimizing transportation costs, and using equipment only when needed.

Lean manufacturing has many benefits, including (But not limited to):

  • Improved efficiency through reduced lead times
  • Reduced inventory costs
  • Increased flexibility


What Should be Included in a Workstation Check?

A workstation check is a process that involves inspecting the equipment and environment at your warehouse or facility. Doing this is important because it helps you identify areas where improvements can be made. If you want to improve your lean manufacturing process, it's important to look at every aspect of it, including how workers use their workstations.

A good way to start a workstation check is by ensuring that all of your equipment is in good working order before beginning any tasks on it. This includes checking things like motors and belts and inspecting tools like saw blades or drill bits for damage or wear-and-tear from previous use (or misuse). You should also test machines periodically throughout each shift so that if something does break down unexpectedly during peak production times, there will be enough time for maintenance staff members, such as electricians or mechanics, to address the situation.

How to Implement a Workstation Check?

  • Create a checklist. A workstation check checklist is a great way to ensure you follow the right steps when performing your checks. It can also be used as a training tool for new employees or as a reference point if you find yourself forgetting any of the steps in the future.
  • Train employees on using it correctly and consistently so they don't miss anything important during their inspections.
  • Follow procedures exactly as written in order for them to be effective at catching defects before they become too big of an issue--and more costly than necessary!

How to Monitor Workstation Checks?

Warehouse workers need to do a workstation check on a regular basis to ensure that

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