79. Bubbles on pasted plates – Why? A case study.

Bubbles on Pasted Plates… but why?

Everything looked normal.

•Same paste formula.

•Same raw materials.

•Same paste chemical additives

•Same machine settings.

But over 50% of the plates were getting rejected. Right after pasting. Before even reaching the drying oven. 

The QC team tried everything—tweaking the mix, rechecking materials, and recalibrating equipment. Still, the problem persisted. 

👉 Then came a phone call. And a video.

🔍 What followed was a surprising discovery

🎧 In this case study, I walk you through a puzzling situation from a battery factory floor where logic, observation, and fresh eyes led to a surprising yet straightforward fix.

To hear an engaging narrative, please tune in to this episode of my podcast.

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