Batteries Demystified by Ramesh Natarajan

Bubbles on Pasted Plates… but why?

Everything looked normal.

•Same paste formula.

•Same raw materials.

•Same paste chemical additives

•Same machine settings.

But over 50% of the plates were getting rejecte…

Battery manufacturers specify the end-of-discharge voltage based on battery design and application.

Any discharge below the end of the discharge voltage is termed a deep discharge. Deep discharges, es…

Electric vehicles, or EVs as they are more popularly known, are a sunrise sector with a lot of government encouragement so that car buyers shift to EVs from Internal Combustion Engine vehicles. Inter…

Did you know that Lithium-Ion batteries are not similar to lead-acid batteries in terms of safety and handling procedures?

The popularity of lithium-ion batteries has resulted in the spawning of many …

Sulfation is a necessary part of the operation of lead acid batteries and is a phenomenon which is less understood. The various types of sulphation and the problems due to sulphation when a battery i…

A battery manufacturer who manufactures automobile batteries faced a problem with their self-discharge. This issue started to arise after he began exporting his batteries. 

This is another Case Study.

…

I agree with many people within the battery industry and with battery users worldwide that Lithium Battery technology will usher in a change in the availability of battery technology.

A lot of people …

The manufacture of SMF batteries is not as easy as that of flooded electrolyte vented type batteries. One main reason for this is that an SMF battery has limited electrolyte, and the specific gravity…

A shortage of Antimony metal is causing significant disruptions in the battery world, and the impact goes beyond battery manufacturers.  

So, what’s happening? The price of lead itself hasn’t skyrocke…

• Are you manufacturing tubular plate batteries?  
• Are you adding more active material but still getting lower capacity?  
• Are you facing issues with tubular bag bursting?  
• Are your batteries heavier tha…

• क्या आप ट्यूबलर प्लेट बैटरी बना रहे हैं? 
• क्या आप अधिक सक्रिय सामग्री भर रहे हैं और फिर भी कम क्षमता प्राप्त कर रहे हैं? 
• क्या आपको ट्यूबलर बैग फटने की समस्या का सामना करना पड़ता है? 
• क्या आपकी बैटरियां…

Have you ever wondered which of Vanisperse A, Vanisperse HT 1, or Vanisperse DCA is more suitable for the lead-acid batteries that you manufacture?

Do you know which of these lignosulphonates is bette…

• Are you using Lead Calcium Tin Aluminum alloys?
• Are you facing issues during casting due to grid softening?
• Are you getting fewer cycles when you use this alloy?
• Are your batteries failing during the wa…

I received a call from a tubular bag manufacturer who shared that he received complaints about the tubular bags shrinking after pickling. 

He had even received photographs from the battery manufacture…

In this episode, we unveil the BaTTech Mobile App, a groundbreaking tool designed to empower battery manufacturers. With its intuitive calculator series, the app simplifies complex calculations, enha…

👉 पिकलिंगकेलिएरखीगईपॉजिटिव ट्यूबलर प्लेटों के गौंटलेट/ट्यूबलर बैग सिकुड़ क्यों रहे थे?

👉 ट्यूबलर बैग का सिकुड़न एक समान क्यों नहीं था?

👉 इस समस्या से निकलने के लिए प्रक्रिया में क्या बदलाव आवश्यक था?

👉 …

👉  Are Ammonium Sulphate dipped plates similar to Sulphuric Acid pickled plates?

👉  Can the Ammonium Sulphate dipping procedure be accepted as an alternative to the Sulphuric Acid pickling procedure?

👉…

👉 यह एक ट्विस्ट के साथ केस स्टडी है। 

✅ आज का एपिसोड इस बात पर है कि क्या नहीं करना है!

➡️ आम तौर पर, एपिसोड जानकारीपूर्ण, ज्ञान-साक्षात्कार या सलाहकार प्रकार के होते हैं। मेरा मतलब यह है कि वे इस बात …

➡️ बहुत सारे बैटरी वितरक, डीलर और कुछ मामलों में निर्माता भी हैं जो ग्राहक को बताते हैं कि वे बैटरी बनाने के लिए शुद्ध सीसे का उपयोग कर रहे हैं  जबकि प्रतिस्पर्धी  पुनर्चक्रित सीसा का उपयोग कर रहे है…

✳️ Is it practically possible or economically viable? ✳️

▶️ When a battery stops performing well or even fails within its warranty period, it must be thoroughly checked before being scrapped. 

▶️ As a …